{"id":26794,"date":"2025-12-29T07:56:25","date_gmt":"2025-12-29T06:56:25","guid":{"rendered":"https:\/\/daisec.de\/?page_id=26794"},"modified":"2026-01-12T14:10:10","modified_gmt":"2026-01-12T13:10:10","slug":"ki-qualitatsmangel-produktion-erkennen","status":"publish","type":"page","link":"https:\/\/daisec.de\/en\/praxisbeispiele\/ki-qualitatsmangel-produktion-erkennen\/","title":{"rendered":"Detect quality issues early with AI"},"content":{"rendered":"<div data-colibri-id=\"26794-c1\" class=\"style-7961 style-local-26794-c1 position-relative\">\n  <!---->\n  <div data-colibri-component=\"section\" data-colibri-id=\"26794-c2\" id=\"custom\" class=\"h-section h-section-global-spacing d-flex align-items-lg-center align-items-md-center align-items-center style-7988 style-local-26794-c2 position-relative\">\n    <!---->\n    <!---->\n    <div class=\"h-section-grid-container h-section-fluid-container\">\n      <!---->\n      <div data-colibri-id=\"26794-c3\" class=\"h-row-container gutters-row-lg-0 gutters-row-md-0 gutters-row-0 gutters-row-v-lg-0 gutters-row-v-md-0 gutters-row-v-0 style-7994 style-local-26794-c3 position-relative\">\n        <div class=\"background-wrapper\">\n          <div class=\"background-layer background-layer-media-container-lg\">\n            <!---->\n            <div class=\"overlay-layer\">\n              <div class=\"overlay-image-layer\" style=\"background-image: linear-gradient(90deg, rgb(61, 140, 137) 30%, rgba(61, 140, 137, 0) 100%);\"><\/div>\n            <\/div>\n          <\/div>\n          <div class=\"background-layer background-layer-media-container-md\">\n            <!---->\n            <div class=\"overlay-layer\">\n              <div class=\"overlay-image-layer\" style=\"background-image: linear-gradient(90deg, rgb(61, 140, 137) 30%, rgba(61, 140, 137, 0) 100%);\"><\/div>\n            <\/div>\n          <\/div>\n          <div class=\"background-layer background-layer-media-container\">\n            <!---->\n            <div class=\"overlay-layer\">\n              <div class=\"overlay-image-layer\" style=\"background-image: linear-gradient(90deg, rgba(61, 140, 137, 0.8) 100%, rgba(61, 140, 137, 0) 0%);\"><\/div>\n            <\/div>\n          <\/div>\n        <\/div>\n        <div class=\"h-row justify-content-lg-start justify-content-md-start justify-content-start align-items-lg-stretch align-items-md-stretch align-items-stretch gutters-col-lg-0 gutters-col-md-0 gutters-col-0 gutters-col-v-lg-0 gutters-col-v-md-0 gutters-col-v-0\">\n          <!---->\n          <div class=\"h-column h-column-container d-flex h-col-lg-auto h-col-md-auto h-col-auto style-7990-outer style-local-26794-c4-outer\">\n            <div data-colibri-id=\"26794-c4\" class=\"d-flex h-flex-basis h-column__inner h-px-lg-0 h-px-md-0 h-px-0 v-inner-lg-0 v-inner-md-0 v-inner-0 style-7990 style-local-26794-c4 position-relative\">\n              <!---->\n              <!---->\n              <div class=\"w-100 h-y-container h-column__content h-column__v-align flex-basis-100 align-self-lg-center align-self-md-center align-self-center\">\n                <!---->\n                <div data-colibri-id=\"26794-c5\" class=\"h-global-transition-all h-heading style-6128 style-local-26794-c5 position-relative h-element\">\n                  <!---->\n                  <div class=\"h-heading__outer style-6128 style-local-26794-c5\">\n                    <!---->\n                    <!---->\n                    <h6 class=\"\">Counteract defects with good forecasts<\/h6>\n                  <\/div>\n                <\/div>\n                <div data-colibri-id=\"26794-c6\" class=\"h-lead h-text h-text-component style-3883 style-local-26794-c6 position-relative h-element\">\n                  <!---->\n                  <!---->\n                  <div class=\"\">\n                    <p>How can artificial intelligence help to identify quality deviations in the production process at an early stage? Machine learning methods and the linking of machine and quality assurance data make this possible.<\/p>\n                  <\/div>\n                <\/div>\n              <\/div>\n            <\/div>\n          <\/div>\n        <\/div>\n      <\/div>\n    <\/div>\n  <\/div>\n  <div data-colibri-component=\"section\" data-colibri-id=\"26794-c7\" id=\"reusable-sections\" class=\"h-section h-section-global-spacing d-flex align-items-lg-center align-items-md-center align-items-center style-7962 style-local-26794-c7 position-relative\">\n    <!---->\n    <!---->\n    <div class=\"h-section-grid-container h-section-boxed-container\">\n      <!---->\n      <div data-colibri-id=\"26794-c8\" class=\"h-row-container gutters-row-lg-2 gutters-row-md-1 gutters-row-0 gutters-row-v-lg-2 gutters-row-v-md-1 gutters-row-v-2 style-7963 style-local-26794-c8 position-relative\">\n        <!---->\n        <div class=\"h-row justify-content-lg-center justify-content-md-center justify-content-center align-items-lg-stretch align-items-md-stretch align-items-stretch gutters-col-lg-2 gutters-col-md-1 gutters-col-0 gutters-col-v-lg-2 gutters-col-v-md-1 gutters-col-v-2\">\n          <!---->\n          <div class=\"h-column h-column-container d-flex h-col-lg-12 h-col-md-12 h-col-12 style-7964-outer style-local-26794-c9-outer\">\n            <div data-colibri-id=\"26794-c9\" class=\"d-flex h-flex-basis h-column__inner h-px-lg-2 h-px-md-1 h-px-2 v-inner-lg-2 v-inner-md-1 v-inner-2 style-7964 style-local-26794-c9 position-relative\">\n              <!---->\n              <!---->\n              <div class=\"w-100 h-y-container h-column__content h-column__v-align flex-basis-100 align-self-lg-start align-self-md-start align-self-start\">\n                <!---->\n                <div data-colibri-id=\"26794-c10\" class=\"h-global-transition-all h-heading style-7965 style-local-26794-c10 position-relative h-element\">\n                  <!---->\n                  <div class=\"h-heading__outer style-7965 style-local-26794-c10\">\n                    <!---->\n                    <!---->\n                    <h5 class=\"\">Where do quality deviations occur in the production process?<\/h5>\n                  <\/div>\n                <\/div>\n                <div data-colibri-id=\"26794-c11\" class=\"h-text h-text-component style-7966 style-local-26794-c11 position-relative h-element\">\n                  <!---->\n                  <!---->\n                  <div class=\"\">\n                    <p>For this project, we looked at the production process of a company that generates large amounts of machine data, which is stored in a software system. However, the results of quality assurance are recorded separately. There is currently no direct link between the production process and subsequent quality checks.<\/p>\n                    <p>As a result, quality defects are only noticed during quality assurance \u2013 often up to an hour after the actual error occurred in the process. During this time, defective production continues, resulting in scrap and rework.<\/p>\n                    <p>To improve this, the key challenge is to identify which process settings are responsible for quality deviations. AI models are used to identify these correlations so that the company can react early and avoid errors as far as possible.<\/p>\n                  <\/div>\n                <\/div>\n                <div data-colibri-id=\"26794-c12\" class=\"style-7970 style-local-26794-c12 position-relative h-element\">\n                  <!---->\n                <\/div>\n                <div data-colibri-id=\"26794-c13\" class=\"h-row-container gutters-row-lg-0 gutters-row-md-0 gutters-row-0 gutters-row-v-lg-0 gutters-row-v-md-0 gutters-row-v-0 style-7971 style-local-26794-c13 position-relative\">\n                  <!---->\n                  <div class=\"h-row justify-content-lg-center justify-content-md-center justify-content-center align-items-lg-stretch align-items-md-stretch align-items-stretch gutters-col-lg-0 gutters-col-md-0 gutters-col-0 gutters-col-v-lg-0 gutters-col-v-md-0 gutters-col-v-0\">\n                    <!---->\n                    <div class=\"h-column h-column-container d-flex h-col-lg-auto h-col-md-auto h-col-auto style-7972-outer style-local-26794-c14-outer\">\n                      <div data-colibri-id=\"26794-c14\" class=\"d-flex h-flex-basis h-column__inner h-px-lg-0 h-px-md-0 h-px-0 v-inner-lg-0 v-inner-md-0 v-inner-0 style-7972 style-local-26794-c14 position-relative\">\n                        <!---->\n                        <!---->\n                        <div class=\"w-100 h-y-container h-column__content h-column__v-align flex-basis-100 align-self-lg-start align-self-md-start align-self-start\">\n                          <!---->\n                          <div data-colibri-id=\"26794-c15\" class=\"h-global-transition-all h-heading style-7965 style-local-26794-c15 position-relative h-element\">\n                            <!---->\n                            <div class=\"h-heading__outer style-7965 style-local-26794-c15\">\n                              <!---->\n                              <!---->\n                              <h5 class=\"\">AI model can provide solution<\/h5>\n                            <\/div>\n                          <\/div>\n                          <div data-colibri-id=\"26794-c16\" class=\"h-text h-text-component style-7966 style-local-26794-c16 position-relative h-element\">\n                            <!---->\n                            <!---->\n                            <div class=\"\">\n                              <p>The aim of the project is to systematically evaluate production data and develop a prototype AI model that can predict quality defects at an early stage.<\/p>\n                              <p>Specifically, the following questions, among others, need to be answered:<\/p>\n                              <ul>\n                                <li>Which process settings have a particularly strong influence on certain quality defects?<\/li>\n                                <li>At what data thresholds can poor quality be expected?<\/li>\n                                <li>Can an ML model be used to make reliable quality predictions?<\/li>\n                              <\/ul>\n                              <p>The prototype AI model can serve as the basis for an early warning system. This allows process variables to be proactively adjusted before errors occur, reducing scrap and rework.<\/p>\n                            <\/div>\n                          <\/div>\n                        <\/div>\n                      <\/div>\n                    <\/div>\n                  <\/div>\n                <\/div>\n                <div data-colibri-id=\"26794-c17\" class=\"style-7975 style-local-26794-c17 position-relative h-element\">\n                  <!---->\n                <\/div>\n                <div data-colibri-id=\"26794-c18\" class=\"h-global-transition-all h-heading style-7965 style-local-26794-c18 position-relative h-element\">\n                  <!---->\n                  <div class=\"h-heading__outer style-7965 style-local-26794-c18\">\n                    <!---->\n                    <!---->\n                    <h5 class=\"\">Implementation with company data<\/h5>\n                  <\/div>\n                <\/div>\n                <div data-colibri-id=\"26794-c19\" class=\"h-text h-text-component style-7966 style-local-26794-c19 position-relative h-element\">\n                  <!---->\n                  <!---->\n                  <div class=\"\">\n                    <p>In the project, we combine existing machine data with the results of quality control and prepare it into a uniform database. On this basis, statistical evaluations and machine learning methods are used to identify relevant correlations between process settings and quality characteristics.<\/p>\n                    <p>Building on this, we then develop an AI model that can predict quality deviations during ongoing production. The project clearly demonstrates how existing digital production systems can be further developed with the help of AI and used for predictive quality assurance.<\/p>\n                  <\/div>\n                <\/div>\n              <\/div>\n            <\/div>\n          <\/div>\n        <\/div>\n      <\/div>\n      <div data-colibri-id=\"26794-c20\" class=\"h-row-container gutters-row-lg-1 gutters-row-md-1 gutters-row-0 gutters-row-v-lg-1 gutters-row-v-md-1 gutters-row-v-1 style-7977 style-local-26794-c20 position-relative\">\n        <!---->\n        <div class=\"h-row justify-content-lg-center justify-content-md-center justify-content-center align-items-lg-stretch align-items-md-stretch align-items-stretch gutters-col-lg-1 gutters-col-md-1 gutters-col-0 gutters-col-v-lg-1 gutters-col-v-md-1 gutters-col-v-1\">\n          <!---->\n          <div class=\"h-column h-column-container d-flex h-col-lg-auto h-col-md-auto h-col-auto style-7978-outer style-local-26794-c21-outer\">\n            <div data-colibri-id=\"26794-c21\" class=\"d-flex h-flex-basis h-column__inner h-px-lg-3 h-px-md-3 h-px-3 v-inner-lg-3 v-inner-md-3 v-inner-3 style-7978 style-local-26794-c21 position-relative\">\n              <!---->\n              <!---->\n              <div class=\"w-100 h-y-container h-column__content h-column__v-align flex-basis-100 align-self-lg-start align-self-md-start align-self-start\">\n                <!---->\n                <div data-colibri-id=\"26794-c22\" class=\"h-global-transition-all h-heading style-7979 style-local-26794-c22 position-relative h-element\">\n                  <!---->\n                  <div class=\"h-heading__outer style-7979 style-local-26794-c22\">\n                    <!---->\n                    <!---->\n                    <h5 class=\"\">Your DAISEC contact<\/h5>\n                  <\/div>\n                <\/div>\n                <div data-colibri-id=\"26794-c23\" class=\"style-7980 style-local-26794-c23 position-relative h-element\">\n                  <!---->\n                <\/div>\n                <div data-colibri-id=\"26794-c24\" class=\"h-text h-text-component style-7981 style-local-26794-c24 position-relative h-element\">\n                  <!---->\n                  <!---->\n                  <div class=\"\">\n                    <p>If you have any questions or would like to find out more about how an AI strategy can help your company or organisation, please contact us.<\/p>\n                  <\/div>\n                <\/div>\n                <div data-colibri-id=\"26794-c25\" class=\"style-7982 style-local-26794-c25 position-relative h-element\">\n                  <!---->\n                <\/div>\n                <div data-colibri-id=\"26794-c26\" class=\"d-block style-7983 style-local-26794-c26 position-relative h-element\">\n                  <!---->\n                  <div class=\"h-image__frame-container-outer\">\n                    <div class=\"h-image__frame-container\">\n                      <!---->\n                      <!---->\n                      <img decoding=\"async\" width=\"1080\" height=\"1080\" data-src=\"https:\/\/daisec.de\/wp-content\/uploads\/2025\/08\/Lena-Osterkamp-G.png\" class=\"wp-image-26018 style-7983-image style-local-26794-c26-image lazyload\" alt=\"\" data-srcset=\"https:\/\/daisec.de\/wp-content\/uploads\/2025\/08\/Lena-Osterkamp-G.png 1080w, https:\/\/daisec.de\/wp-content\/uploads\/2025\/08\/Lena-Osterkamp-G-300x300.png 300w, https:\/\/daisec.de\/wp-content\/uploads\/2025\/08\/Lena-Osterkamp-G-1024x1024.png 1024w, https:\/\/daisec.de\/wp-content\/uploads\/2025\/08\/Lena-Osterkamp-G-150x150.png 150w, https:\/\/daisec.de\/wp-content\/uploads\/2025\/08\/Lena-Osterkamp-G-768x768.png 768w, https:\/\/daisec.de\/wp-content\/uploads\/2025\/08\/Lena-Osterkamp-G-12x12.png 12w\" data-sizes=\"(max-width: 1080px) 100vw, 1080px\" src=\"data:image\/svg+xml;base64,PHN2ZyB3aWR0aD0iMSIgaGVpZ2h0PSIxIiB4bWxucz0iaHR0cDovL3d3dy53My5vcmcvMjAwMC9zdmciPjwvc3ZnPg==\" style=\"--smush-placeholder-width: 1080px; --smush-placeholder-aspect-ratio: 1080\/1080;\" \/>\n                      <div class=\"h-image__frame h-hide-lg h-hide-md h-hide-sm style-7983-frameImage style-local-26794-c26-frameImage\"><\/div>\n                    <\/div>\n                  <\/div>\n                <\/div>\n                <div data-colibri-id=\"26794-c27\" class=\"style-7980 style-local-26794-c27 position-relative h-element\">\n                  <!---->\n                <\/div>\n                <div data-colibri-id=\"26794-c28\" class=\"h-global-transition-all h-heading style-7984 style-local-26794-c28 position-relative h-element\">\n                  <!---->\n                  <div class=\"h-heading__outer style-7984 style-local-26794-c28\">\n                    <!---->\n                    <!---->\n                    <a href=\"https:\/\/daisec.de\/en\/ueber-uns\/team\/vorstellung\/#markus-engel\" target=\"_blank\" h-use-smooth-scroll=\"true\">\n                      <h5 class=\"\">Lena Osterkamp<\/h5>\n                    <\/a>\n                  <\/div>\n                <\/div>\n                <div data-colibri-id=\"26794-c29\" class=\"h-text h-text-component style-7985 style-local-26794-c29 position-relative h-element\">\n                  <!---->\n                  <!---->\n                  <div class=\"\">\n                    <p>Expert in AI technologies in manufacturing<\/p>\n                  <\/div>\n                <\/div>\n                <div data-colibri-id=\"26794-c30\" class=\"h-x-container style-7986 style-local-26794-c30 position-relative h-element\">\n                  <!---->\n                  <div class=\"h-x-container-inner style-dynamic-26794-c30-group style-7986-spacing style-local-26794-c30-spacing\"><span class=\"h-link__outer style-7987-outer style-local-26794-c31-outer d-inline-flex h-element\"><a h-use-smooth-scroll=\"true\" href=\"mailto:osterkamp@daisec.de\"  data-colibri-id=\"26794-c31\" class=\"d-flex w-100 align-items-center h-link style-7987 style-local-26794-c31 position-relative\"><!----><!----> <span>osterkamp@daisec.de<\/span><\/a>\n                    <\/span>\n                  <\/div>\n                <\/div>\n              <\/div>\n            <\/div>\n          <\/div>\n        <\/div>\n      <\/div>\n    <\/div>\n  <\/div>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>M\u00e4ngeln durch gute Prognosen entgegensteuern Wie kann K\u00fcnstliche Intelligenz dabei helfen, Qualit\u00e4tsabweichungen im Produktionsprozess fr\u00fchzeitig erkennbar zu machen? Mit Machine-Learning-Methoden und der Verkn\u00fcpfung von Maschinen- und Qualit\u00e4tssicherungsdaten ist es m\u00f6glich [&hellip;]<\/p>\n","protected":false},"author":6,"featured_media":0,"parent":10334,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"page-templates\/full-width-page.php","meta":{"_tec_requires_first_save":true,"_price":"","_stock":"","_tribe_ticket_header":"","_tribe_default_ticket_provider":"","_tribe_ticket_capacity":"0","_ticket_start_date":"","_ticket_end_date":"","_tribe_ticket_show_description":"","_tribe_ticket_show_not_going":false,"_tribe_ticket_use_global_stock":"","_tribe_ticket_global_stock_level":"","_global_stock_mode":"","_global_stock_cap":"","_tribe_rsvp_for_event":"","_tribe_ticket_going_count":"","_tribe_ticket_not_going_count":"","_tribe_tickets_list":"[]","_tribe_ticket_has_attendee_info_fields":false,"_EventAllDay":false,"_EventTimezone":"","_EventStartDate":"","_EventEndDate":"","_EventStartDateUTC":"","_EventEndDateUTC":"","_EventShowMap":false,"_EventShowMapLink":false,"_EventURL":"","_EventCost":"","_EventCostDescription":"","_EventCurrencySymbol":"","_EventCurrencyCode":"","_EventCurrencyPosition":"","_EventDateTimeSeparator":"","_EventTimeRangeSeparator":"","_EventOrganizerID":[],"_EventVenueID":[],"_OrganizerEmail":"","_OrganizerPhone":"","_OrganizerWebsite":"","_VenueAddress":"","_VenueCity":"","_VenueCountry":"","_VenueProvince":"","_VenueState":"","_VenueZip":"","_VenuePhone":"","_VenueURL":"","_VenueStateProvince":"","_VenueLat":"","_VenueLng":"","_VenueShowMap":false,"_VenueShowMapLink":false,"_tribe_blocks_recurrence_rules":"","_tribe_blocks_recurrence_description":"","_tribe_blocks_recurrence_exclusions":"","footnotes":"","_tec_slr_enabled":"","_tec_slr_layout":""},"class_list":["post-26794","page","type-page","status-publish","hentry"],"ticketed":false,"_links":{"self":[{"href":"https:\/\/daisec.de\/en\/wp-json\/wp\/v2\/pages\/26794","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/daisec.de\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/daisec.de\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/daisec.de\/en\/wp-json\/wp\/v2\/users\/6"}],"replies":[{"embeddable":true,"href":"https:\/\/daisec.de\/en\/wp-json\/wp\/v2\/comments?post=26794"}],"version-history":[{"count":5,"href":"https:\/\/daisec.de\/en\/wp-json\/wp\/v2\/pages\/26794\/revisions"}],"predecessor-version":[{"id":26875,"href":"https:\/\/daisec.de\/en\/wp-json\/wp\/v2\/pages\/26794\/revisions\/26875"}],"up":[{"embeddable":true,"href":"https:\/\/daisec.de\/en\/wp-json\/wp\/v2\/pages\/10334"}],"wp:attachment":[{"href":"https:\/\/daisec.de\/en\/wp-json\/wp\/v2\/media?parent=26794"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}